Introduction to Welding

The Welding Program

The History of Welding Ancient Craft (Gen.4:22)

Welding Information - Resources and Organizations

Glossary Definitions Terminology

Orientation to Welder Training

Pre-assesment

Learning Domains

Expectations -- Assesment

Requirements

Portfolio / Senior Project / Science-Fair-Arts&Crafts-Project video

Completion project

Welding Terms & Definitions

Dictionary / Vocabulary {ASME-Code Ref:}

Welding Safety { OSHA }

Personal Safety (EPH. 6:13-17)

Shop Safety

Gas Welding Safety

Arc Welding Safety

Industrial Safety

The Weldment

Weld Nomenclature ( parts of the weld )

The Weld Joints--- Size ---Weld Positions *---ASME

Joint Design { joint geometry, types of welds } Groove Welds

Welding Symbols --------AWS goWelding Everlast

Weld Defects

Shop Math

READ THE RULE

Decimals * Fractions * Metric

Measurement { scales, gages, micrometers } how to read

Conversion Charts - Conversions I - Conversions II

Tables - Charts - Graphs - Formulas I- Formulas II

Practical Math

Fitter's Math

Geometry * Trigonometry

Science

Chemical

Physical

Material

Systems

Electrical

Hydraulic

Mechanical

Pneumatic

Electronic

Blueprint Reading

Drawings { Pictorial, Orthographic }

Drawings { Size, Border, Object, Bill of materials, Title block

Blueprints { Lines, Dimensions, Notes, Specifications, Symbols }

Orthographic { Views, Rotation, Projection }

Metallurgy { Ferrous NonFerrous }

Metal Identification

Chemical - Characteristics

Physical - Qualities

Mechanical - Properties

Ferrous Metals { iron ore - pig iron - cast iron - wrought iron }

Steel ID { Carbon - Alloy - Stainless }

Weldable Alloys ( ferrous - nonferrous )

Heat-Treating

Corrosion - *

Distortion

Shop Tools & Equipment

Measuring Instruments

Hand Tools

Pneumatic Portable Tools

Stationary Powered Equipment

Electrical Portable Tools

CUTTING PROCESSES { Safety Check List }

OXY-FUEL CUTTING pipe beveler

PLASMA ARC CUTTING video1 Video2

AIR CARBON ARC CUTTING

WELDING PROCESSES { Safety Check List }

SHIELDED METAL ARC WELDING ELECTRODES Electrode Identification SMAW

GAS TUNGSTEN ARC WELDING TIG

FLUX CORED ARC WELDING

GAS METAL ARC WELDING mig1 mig2

OXYACETYLENE WELDING Gas Welding Oxy-Course

RERISTANCE WELDING

TORCH BRAZING Oxy-Fuel Brazing Soldering

HEATING

Production

Manual

Semi-Automatic

Automatic {Orbital Welder video}

Automated video

Mechanized

Robotics

Computerized

Fabrication

Idea - Concept - Design - Specifications-

Authorization - approval - permits - licenses

Raw stock --Parts list,---Cost { labor, materials, overhead }

Measure, cut, drill, notch, punch, scroll, twist, roll, bend, shape, grind

Welding Process - Configuration, Variables, Consumables

Layout - jig / fixture - Fit - Tack - Weld

Post weld treatment

Finish ( assemble - attach fittings / hardware - paint - clean )

QC ( inspect - test - demonstrate )

Package - Present - Market

Repair

Clean & inspect part

Straighten bent itemnt

Remove dents warped item

Repair cracked item

Repair cast iron

Hardware

Nuts - Bolts - Screws - Washers

Brackets - Clips - ClampsB

Hinges - Springs

Shakels - Pulleys - Hooks

Locks * * - Latches

Wire - Cable

Fittings

Quality Control [ AWS ]

Cognizant Organizations

Visual Inspection

Documentation

Destructive { mechanical } testing = VIDEO *

Non-Destructive Examination

Operator Qualification

Specifications

Procedures

Qualifications

Test Plates

CERTIFICATION [ AWS NCCER NOCTI SkillsUSA ] {AWS / CAWI - CWI} WelderTesting

Post Secondary Opportunities

Career Objectives COLLEGE

Identifying Opportunities for Employment

The Military / Trade Unions - Apprenticeships

Options & Advancement

Entrepreneurship

Resume' - Cover letter

Applying for the job

LESSON PLAN * TASK LIST I * TASK LIST II * TASK LIST III

PERFORMANCE SPECIFICATION * PERFORMANCE PROCEDURE * PERFORMANCE QUALIFICATION