Welder Training & Certification
LESSON PLAN COURSE No: ROOM: DATE : TIME : INSTRUCTOR : PROGRAM: Vocational Technical Education Career to Employment Agriculture - Maintainance - Production Industrial Arts Industrial - Mechanical Welding Technology Testing Certification ------------------------------------------------------------------- COURSE: Entry Level Welding Intermediate Level Welding Advanced Level Welding Welder Fitter Welder Fabrication Metal Sculpture ------------------------------------------------------------------- UNIT: INTRODUCTION ORIENTATION WELDING SAFETY THE WELDMENT WELDING PROCESSES SHOP EQUIPMENT METALLURGY SHOP MATHEMATICS BLUEPRINT READING FABRICATION QUALITY CONTROL OPERATOR QUALIFICATIONS EMPLOYMENT ------------------------------------------------------------------- TOPIC: INTRODUCTION What is Welding { The Science & Art } The History of Welding Welding Applications Welding and Industry The Future of Welding Welding Organizations ORIENTATION Student Selection Pre Assesment Learning Domains Expectations Requirements Portfolio Project Completion Welding Vocabulary Terms and Definitions WELDING SAFETY Accident Prevention Personal Safety Shop Safety Gas Welding Safety Arc Welding Safety Industrial Safety OSHA-AWS-NIOSH-ANSI THE WELDMENT Base Metal The Weld Nomenclature {parts of the weld} The Weld Joints & Positions The Weld Types & Joints Designs Welding Symbols Welding Defects WELDING PROCESSES (AWS Master Chart) Oxyacetylene Welding & Brazing Shielded Metal Arc Welding Gas Tungsten Arc Welding Gas Metal Arc Welding Flux Cored Arc Welding Resistance (spot) Welding Oxy-Fuel Cutting Plasma Arc Cutting Air Carbon Arc Cutting SHOP EQUIPMENT Common Hand Tools Measuring Instruments Powered Hand Tools Stationary Equipment METALLURGY Metal Identification Machanical Properties Physical Qualities Chemical Characteristics Ferrous Metals Non Ferrous Metal Alloys Weldable Alloys Heat Treating Metals Testing AISI-ASM-ASTM-ASME SHOP MATHEMATICS Decimals-Fractions-Metrics Mesurements (Scales- Gages- Micrometers) Conversions ( Tables-Charts-Graphs-Formulas ) Algebra Geometry Practical Math Applications BLUEPRINT READING Drawings (Pictorial-Orthographic) Border-Title Block-Bill of Materials Object-Views-Rotations-Projections FABRICATION Concept Design Specifications Cost (Materials-Labor- Overhead Raw Stock - Parts List SetUp - Weld~Process - Metal~Production Measure-Cut-Drill-Punch-Notch Shape-Bend-Roll-Scroll-Twist-Grind-Clean Layout-Jig / Fixture Fit-Tack-Check-Weld-Check PostWeld Treatment Finnish-Clean-Paint-Assemble QC (Test-Display-Demonstrate Market QUALITY CONTROL Cognizant Organizations Documentation Visual Inspection Destructive (mechanical) Test NonDestructive Examination Acceptance OPERATOR QUALIFICATIONS Specifications Qualifications Procedures Test Plates Evaluation Documentation Certification POST SECONDARY OPTIONS College-Military-Tech School Trade Union - Apprenticeship Employment Opportunities Applying for the Job Entrepreneurship Career Advancement ------------------------------------------------------------------- Introduction: Objective: Method: Activity: Resources: Vocabulary: Evaluation: Summary:
COURSE No: ROOM: DATE : TIME : INSTRUCTOR : PROGRAM: Vocational Technical Education Career to Employment Agriculture - Maintainance - Production Industrial Arts Industrial - Mechanical Welding Technology Testing Certification ------------------------------------------------------------------- COURSE: Entry Level Welding Intermediate Level Welding Advanced Level Welding Welder Fitter Welder Fabrication Metal Sculpture ------------------------------------------------------------------- UNIT: INTRODUCTION ORIENTATION WELDING SAFETY THE WELDMENT WELDING PROCESSES SHOP EQUIPMENT METALLURGY SHOP MATHEMATICS BLUEPRINT READING FABRICATION QUALITY CONTROL OPERATOR QUALIFICATIONS EMPLOYMENT ------------------------------------------------------------------- TOPIC: INTRODUCTION What is Welding { The Science & Art } The History of Welding Welding Applications Welding and Industry The Future of Welding Welding Organizations ORIENTATION Student Selection Pre Assesment Learning Domains Expectations Requirements Portfolio Project Completion Welding Vocabulary Terms and Definitions WELDING SAFETY Accident Prevention Personal Safety Shop Safety Gas Welding Safety Arc Welding Safety Industrial Safety OSHA-AWS-NIOSH-ANSI THE WELDMENT Base Metal The Weld Nomenclature {parts of the weld} The Weld Joints & Positions The Weld Types & Joints Designs Welding Symbols Welding Defects WELDING PROCESSES (AWS Master Chart) Oxyacetylene Welding & Brazing Shielded Metal Arc Welding Gas Tungsten Arc Welding Gas Metal Arc Welding Flux Cored Arc Welding Resistance (spot) Welding Oxy-Fuel Cutting Plasma Arc Cutting Air Carbon Arc Cutting SHOP EQUIPMENT Common Hand Tools Measuring Instruments Powered Hand Tools Stationary Equipment METALLURGY Metal Identification Machanical Properties Physical Qualities Chemical Characteristics Ferrous Metals Non Ferrous Metal Alloys Weldable Alloys Heat Treating Metals Testing AISI-ASM-ASTM-ASME SHOP MATHEMATICS Decimals-Fractions-Metrics Mesurements (Scales- Gages- Micrometers) Conversions ( Tables-Charts-Graphs-Formulas ) Algebra Geometry Practical Math Applications BLUEPRINT READING Drawings (Pictorial-Orthographic) Border-Title Block-Bill of Materials Object-Views-Rotations-Projections FABRICATION Concept Design Specifications Cost (Materials-Labor- Overhead Raw Stock - Parts List SetUp - Weld~Process - Metal~Production Measure-Cut-Drill-Punch-Notch Shape-Bend-Roll-Scroll-Twist-Grind-Clean Layout-Jig / Fixture Fit-Tack-Check-Weld-Check PostWeld Treatment Finnish-Clean-Paint-Assemble QC (Test-Display-Demonstrate Market QUALITY CONTROL Cognizant Organizations Documentation Visual Inspection Destructive (mechanical) Test NonDestructive Examination Acceptance OPERATOR QUALIFICATIONS Specifications Qualifications Procedures Test Plates Evaluation Documentation Certification POST SECONDARY OPTIONS College-Military-Tech School Trade Union - Apprenticeship Employment Opportunities Applying for the Job Entrepreneurship Career Advancement ------------------------------------------------------------------- Introduction: Objective: Method: Activity: Resources: Vocabulary: Evaluation: Summary:
COURSE No:
PROGRAM:
Vocational Technical Education Career to Employment Agriculture - Maintainance - Production Industrial Arts Industrial - Mechanical Welding Technology Testing Certification -------------------------------------------------------------------
COURSE:
Entry Level Welding Intermediate Level Welding Advanced Level Welding Welder Fitter Welder Fabrication Metal Sculpture -------------------------------------------------------------------
UNIT:
INTRODUCTION ORIENTATION WELDING SAFETY THE WELDMENT WELDING PROCESSES SHOP EQUIPMENT METALLURGY SHOP MATHEMATICS BLUEPRINT READING FABRICATION QUALITY CONTROL OPERATOR QUALIFICATIONS EMPLOYMENT -------------------------------------------------------------------
TOPIC:
INTRODUCTION What is Welding { The Science & Art } The History of Welding Welding Applications Welding and Industry The Future of Welding Welding Organizations ORIENTATION Student Selection Pre Assesment Learning Domains Expectations Requirements Portfolio Project Completion Welding Vocabulary Terms and Definitions WELDING SAFETY Accident Prevention Personal Safety Shop Safety Gas Welding Safety Arc Welding Safety Industrial Safety OSHA-AWS-NIOSH-ANSI THE WELDMENT Base Metal The Weld Nomenclature {parts of the weld} The Weld Joints & Positions The Weld Types & Joints Designs Welding Symbols Welding Defects WELDING PROCESSES (AWS Master Chart) Oxyacetylene Welding & Brazing Shielded Metal Arc Welding Gas Tungsten Arc Welding Gas Metal Arc Welding Flux Cored Arc Welding Resistance (spot) Welding Oxy-Fuel Cutting Plasma Arc Cutting Air Carbon Arc Cutting SHOP EQUIPMENT Common Hand Tools Measuring Instruments Powered Hand Tools Stationary Equipment METALLURGY Metal Identification Machanical Properties Physical Qualities Chemical Characteristics Ferrous Metals Non Ferrous Metal Alloys Weldable Alloys Heat Treating Metals Testing AISI-ASM-ASTM-ASME SHOP MATHEMATICS Decimals-Fractions-Metrics Mesurements (Scales- Gages- Micrometers) Conversions ( Tables-Charts-Graphs-Formulas ) Algebra Geometry Practical Math Applications BLUEPRINT READING Drawings (Pictorial-Orthographic) Border-Title Block-Bill of Materials Object-Views-Rotations-Projections FABRICATION Concept Design Specifications Cost (Materials-Labor- Overhead Raw Stock - Parts List SetUp - Weld~Process - Metal~Production Measure-Cut-Drill-Punch-Notch Shape-Bend-Roll-Scroll-Twist-Grind-Clean Layout-Jig / Fixture Fit-Tack-Check-Weld-Check PostWeld Treatment Finnish-Clean-Paint-Assemble QC (Test-Display-Demonstrate Market QUALITY CONTROL Cognizant Organizations Documentation Visual Inspection Destructive (mechanical) Test NonDestructive Examination Acceptance OPERATOR QUALIFICATIONS Specifications Qualifications Procedures Test Plates Evaluation Documentation Certification POST SECONDARY OPTIONS College-Military-Tech School Trade Union - Apprenticeship Employment Opportunities Applying for the Job Entrepreneurship Career Advancement -------------------------------------------------------------------
Introduction:
Objective:
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TASK LIST I * TASK LIST II * TASK LIST III