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LESSON PLAN -II { Manipulative }

Objective:
  • After a Lecture / Presentation / Demonstration and Instructions,
  • The student will display competency & mastery of the selected Task.
  • The operation shall meet recognized acceptable Codes / Standards for Safety - Quality - Productivity

Prerequisite:
  • The student must have completed the orientation lessons for the welding program.
  • The student must have earned the safety certificates - Personal Safety & Shop Safety.
  • The student must have Welding Process and Equipment Safety Certificates.

Provided With:
  • An approved Welder Training Facility.
  • A competent Welding Instructor.
  • A procedure sheet.
  • Necessary equipment tools materials and supplies.
  • Instructions and demonstration of the task.
  • An opportunity to participate in the demonstration.

The Student Shall:
  • Follow all safety procedures.
  • Select a task / fill out procedure sheet
  • Setup and practice the task to develop mastery.
  • Operate equipment in a safe and professional manner.
  • Produce and present acceptable, repetitive results.

Evaluation:
  • Examine / test and submit to the instructor, satisfactory welds.
  • Inspector and instructor's acceptance of test plates.

Learning Activity:
  • Safety check - attire and personal equipment.
  • Safety check work area and welding equipment.
  • Accumulate materials, supplies and tools.
  • Review MSDS and manufactures recommendations for the process.
  • Setup equipment and welding process.
  • Prepare test plates to procedure specifications
  • Setup project / test plates.
  • Review process variables.
  • Practice exercise until acceptable results can be obtained.
  • Examine test plate results.
  • Properly shutdown equipment.
  • Return unused materials and supplies.
  • Clean and secure your work station.
  • Complete procedure sheet.
  • Complete evaluation sheet.
  • Have the teacher validate your results for credit.

STUDENT PERFORMANCE SPECIFICATION

Operator

ID

Grade / Level

Task - #
Work Station
 Date
Weld Process

Welding Process
Application
Weld Position
Weld Joint
Joint Design

Weld Size

Metal alloy
Shape
Thickness
Lth. / Dia.

Wdth. / Dpth.

Bevel Angle
Groove Angle
Root Face
Root Opening

Backing

PreHeat Temp.
InterPass Temp.
PostHeat Temp.
PostHeat Time

 STUDENT PERFORMANCE PROCEDURE

Operator
ID
Grade / Level
 Task - #
 Date

Welding Process
Application
Weld Position
Weld Joint
Joint Design
Weld Size

Bevel Angle (deg.)
Groove Angle (deg.)
Root Face
Root Opening

Backing

Heat Source
Consumable Electrode - Size
Non Consumable Electrode - Size

Shielding

Fuel Gas - psi
Shielding Gas - cfh
Other Gas - cfh or psi

Flame Balance

Travel Speed - ipm
Wire Speed - ipm
Filler Rod - Size

Deposition Rate - lbs. / hr.

Progression
Manipulation
Technique
Work Angle (deg.)

Travel Angle (deg.)

Pre-heat Temp.
Inter-pass temp. --- min. - max.
Post-heat Temp. / Time
Contour

Finish

INSPECTION
TEST
DEFECTS

OUTCOME

Welding Teacher
Date
Welding Inspector
Date

 STUDENT PERFORMANCE QUALIFICATION  

Operator
ID - #
Grade / Level
Task - #
Date
CERTIFICATION Code - Standard - Authority

{}
Welding Task Inspection

Safety

Workmanship

Visual

Completion Time

Mechanical / Physical Test

Bend bend
Fracture
Tensile

Hardness

Non-Destructive Examination

Dye Penatrant
MagnaFlux
UltraSonic
Radiography
Eddy Current

Leak Test

Shop Equipment

Safety
Set-Up
Operation

Shut - Down

COMPLETE & FILE RECORDS

Task Sheet
Objective Sheet
Procedure Sheet

Assessment Sheet

Student
Instructor

Inspector
Date
Date

Date

  

TRAINING GUIDE

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