STUDENT PERFORMANCE
WELDING SPECIFICATION
STUDENT OPERATOR IDENTIFICATION GRADE / LEVEL TASK - # DATE Welding Process Welding Process Application Weld Position Weld Joint Joint Design Weld Size Oxyacetylene Welding OxyFuel Cutting OxyFuel Brazing Shielded Metal Arc Welding Gas Tungsten Arc Welding Gas Metal Arc Welding Plasma Arc Cutting Air Carbon Arc Cutting Flux Cored Arc Welding Manual Semi- Automatic Automatic Mechanized Automated Robotics Flat Horizontal Vertical Overhead Butt Corner Edge Lap Tee Plate Pipe Bead Fillet Square Groove Single Bevel Vee Groove Plug Slot 1/8" 3/16" 1/4" 5/16" 3/8" 7/16" 1/2" Metal alloy Shape Thickness Lth. / Dia. Wdth. / Dpth. Carbon Steel Alloy Steel Stainless Steel Aluminum Cast Iron Titanium Brass Copper Sheet Plate Pipe Tube Angle Beam Channel Casting 1/16" 3/32" 1/8" 3/16" 1/4" 5/16" 3/8" 1/2" 4" - 6" 6" - 8" 8" - 10" 10" - 12" Bevel Angle Groove Angle Root Face Root Opening Backing 22 1/2 30 37 1/2 45 45 60 75 90 N/A 1/16" 3/32" 1/8" 3/16" 1/4" N/A 1/16 3/32 1/8 3/16 1/4 N/A Steel Copper Ceramic Flux Gas N/A PreHeat Temp. InterPass Temp. PostHeat Temp. PostHeat Time Draw a Basic Sketch of the joint, complete with the proper Welding Symbol ( EXAMPLE ) Objective: After a Lecture / Presentation / Demonstration and Instructions, The student will display competency & mastery of the selected Task. The operation shall meet recognized acceptable Codes / Standards for Safety - Quality - Productivity Prerequisite: The student must have completed the orientation lessons for the welding program. The student must have earned the safety certificates - Personal Safety & Shop Safety. The student must have Welding Process and Equipment Safety Certificates. Provided With: An approved Welder Training Facility. A competent Welding Instructor. A procedure sheet. Necessary equipment tools materials and supplies. Instructions and demonstration of the task. An opportunity to participate in the demonstration. The Student Shall: Follow all safety procedures. Select a task / fill out procedure sheet Setup and practice the task to develop mastery. Operate equipment in a safe and professional manner. Produce and present acceptable, repetitive results. Evaluation: Examine / test and submit to the instructor, satisfactory welds. Inspector and instructor's acceptance of test plates. Learning Activity: Safety check - attire and personal equipment. Safety check work area and welding equipment. Accumulate materials, supplies and tools. Review MSDS and manufactures recommendations for the process. Setup equipment and welding process. Prepare test plates to procedure specifications Setup project / test plates. Review process variables. Practice exercise until acceptable results can be obtained. Examine test plate results. Properly shutdown equipment. Return unused materials and supplies. Clean and secure your work station. Complete procedure sheet. Complete evaluation sheet. Have the teacher validate your results for credit. Tool / Equipment Hand tool Portable Power tool Stationary Power Equipment Production Equipment Test Equipment Objective: Select the appropriate equipment or tool for the task Review the manufactures recommended procedures for the safe and affective operation or use Review any applicable MSDS - Codes - Ordinances - Regulations - Prerequisite: Insurance / Liability waivers Parental consent - permission Teachers authorization Provided With: The Student Shall: Evaluation:
STUDENT OPERATOR
IDENTIFICATION
GRADE / LEVEL
TASK - #
Welding Process
Weld Size
Oxyacetylene Welding OxyFuel Cutting OxyFuel Brazing Shielded Metal Arc Welding Gas Tungsten Arc Welding Gas Metal Arc Welding Plasma Arc Cutting Air Carbon Arc Cutting Flux Cored Arc Welding
1/8" 3/16" 1/4" 5/16" 3/8" 7/16" 1/2"
Metal alloy
Wdth. / Dpth.
Carbon Steel Alloy Steel Stainless Steel Aluminum Cast Iron Titanium Brass Copper
Bevel Angle
Backing
22 1/2 30 37 1/2 45
Steel Copper Ceramic Flux Gas N/A
PreHeat Temp.
Draw a Basic Sketch of the joint, complete with the proper Welding Symbol ( EXAMPLE )
Objective: After a Lecture / Presentation / Demonstration and Instructions, The student will display competency & mastery of the selected Task. The operation shall meet recognized acceptable Codes / Standards for Safety - Quality - Productivity Prerequisite: The student must have completed the orientation lessons for the welding program. The student must have earned the safety certificates - Personal Safety & Shop Safety. The student must have Welding Process and Equipment Safety Certificates. Provided With: An approved Welder Training Facility. A competent Welding Instructor. A procedure sheet. Necessary equipment tools materials and supplies. Instructions and demonstration of the task. An opportunity to participate in the demonstration. The Student Shall: Follow all safety procedures. Select a task / fill out procedure sheet Setup and practice the task to develop mastery. Operate equipment in a safe and professional manner. Produce and present acceptable, repetitive results. Evaluation: Examine / test and submit to the instructor, satisfactory welds. Inspector and instructor's acceptance of test plates. Learning Activity: Safety check - attire and personal equipment. Safety check work area and welding equipment. Accumulate materials, supplies and tools. Review MSDS and manufactures recommendations for the process. Setup equipment and welding process. Prepare test plates to procedure specifications Setup project / test plates. Review process variables. Practice exercise until acceptable results can be obtained. Examine test plate results. Properly shutdown equipment. Return unused materials and supplies. Clean and secure your work station. Complete procedure sheet. Complete evaluation sheet. Have the teacher validate your results for credit.
Objective:
Prerequisite:
Provided With:
The Student Shall:
Evaluation:
Learning Activity:
Tool / Equipment
Hand tool Portable Power tool Stationary Power Equipment Production Equipment Test Equipment Objective: Select the appropriate equipment or tool for the task Review the manufactures recommended procedures for the safe and affective operation or use Review any applicable MSDS - Codes - Ordinances - Regulations - Prerequisite: Insurance / Liability waivers Parental consent - permission Teachers authorization Provided With: The Student Shall: Evaluation:
Hand tool
Test Equipment
TRAINING GUIDE
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SPECIFICATION