STUDENT PERFORMANCE
WELD PROCEDURE
STUDENT OPERATOR IDENTIFICATION GRADE / LEVEL TASK - # DATE Welding Process Application Weld Position Weld Joint Joint Design Weld Size Oxyacetylene Welding OxyFuel Cutting Oxyacetylene Brazing Shielded Metal Arc Welding Gas Tungsten Arc Welding Gas Metal Arc Welding Flux Cored Arc Welding Plasma Arc Cutting Air Carbon Arc Cutting Resistance Welding Manual SemiAutomatic Automatic Mechanized Automated Robotic Computerized Flat Horizontal Vertical Overhead 1F 2F 3F 4F 5F 1G 2G 3G 4G 5G 6G Butt Corner Edge Lap Tee Bead Fillet Square Groove Single Bevel Double Bevel Vee Groove Double Vee 1/8" 3/16" 1/4" 5/16" 3/8" 7/16" 1/2" Bevel Angle (deg.) Groove Angle (deg.) Root Face Root Opening Backing 22 1/2 30 37 1/2 45 45 60 75 90 1/16" 3/32" 1/8" 3/16" 1/4" 1/16 3/32 1/8 3/16 1/4 Steel Copper Ceramic Flux Gas Fiberglass Heat Source Consumable Electrode - Size Non Consumable Electrode - Size Shielding Fuel Flame Elecrtic Arc Electrical Resistance Plasma Arc E6010 E6011 E6013 E7014 E7018 E308-15 E308-16 ER70S-1 ER70S-3 ER70S-6 E70T-2 E70T-5 E70T-6 .030" .035" .45" 1/16" 3/32" 1/8" 5/32" 3/16" EWP EWTh-1 EWTh-2 E7WZR Carbon Carbon cu.clad 1/16" 3/32" 1/8" 5/32" 3/16" 7/32" 1/4" Coated Electrode Shielding Gas Core Shielding Powdered Flux Paste Flux Granular Flux Inert Gas Fuel Gas - psi Shielding Gas - cfh Other Gas - cfh or psi Flame Balance Acetylene Propane Natural Gas Argon Helium Ar75/C25 Ar/He Co2 Oxygen Argon Helium Ar75/C25 Ar/He Shop Air Air Acetylene Carburized Reducing Neutral Oxidized Travel Speed - ipm Wire Speed - ipm Filler Rod - Size Deposition Rate - lbs. / hr. RG60 Bronze RG70 4043 308 Progression Manipulation Technique Work Angle (deg.) Travel Angle (deg.) Up Hill Down Hill Drag Oscillate Whip Pulsed Weave Forehand Backhand Pre-heat Temp. Inter-pass temp. --- min. - max. Post-heat Temp. / Time Contour Finish Flush Convex Concave Chip Peen Hammer Roll Grind Machine INSPECTION TEST DEFECTS OUTCOME Visual Destructive Non Destructive Fracture Guided Bend Tensile Dye Penatrant X-Ray Undercut Overlap Porosity Crater Cracks Excessive Build Up Under Fill Lack of Fusion Lack of Penatration Poor Workmanship PASSED Acceptable FAILED Welding Teacher Date Welding Inspector Date
STUDENT OPERATOR
IDENTIFICATION
GRADE / LEVEL
TASK - #
Welding Process
Oxyacetylene Welding OxyFuel Cutting Oxyacetylene Brazing Shielded Metal Arc Welding Gas Tungsten Arc Welding Gas Metal Arc Welding Flux Cored Arc Welding Plasma Arc Cutting Air Carbon Arc Cutting Resistance Welding
1/8" 3/16" 1/4" 5/16" 3/8" 7/16" 1/2"
Bevel Angle (deg.)
Backing
22 1/2 30 37 1/2 45
Steel Copper Ceramic Flux Gas Fiberglass
Heat Source
Shielding
Fuel Flame Elecrtic Arc Electrical Resistance Plasma Arc
Coated Electrode Shielding Gas Core Shielding Powdered Flux Paste Flux Granular Flux Inert Gas
Fuel Gas - psi
Flame Balance
Acetylene Propane Natural Gas
Air Acetylene Carburized Reducing Neutral Oxidized
Travel Speed - ipm
Deposition Rate - lbs. / hr.
Progression
Travel Angle (deg.)
Up Hill Down Hill
Pre-heat Temp.
Finish
Chip Peen Hammer Roll Grind Machine
INSPECTION
OUTCOME
Visual Destructive Non Destructive
PASSED Acceptable FAILED
Welding Teacher
TRAINING GUIDE
www.WeldingTeacher.com
www.WeldingTeacher.com
